Integrated electric climbing template system
The electric climbing power is adopted originally, and 4-6m distance could be reached upon one startup, with high climbing efficiency.
TOSUN Safety Technology's understanding on security features of integrated electric climbing template system
Strengthen initiative, safety first
- Frame structure
- Plan Design
- Intelligent control
- Pay equal attention to field management
Ensure passive status, safe and reliable
- Confirmation of attached position
- Fall prevention structure
- Quantity of single engine position falling protector (3)
Product structure safety system
Safety factors considered by TOSUN Safety Technology on the product structure
Sufficient bearing capacity
Vertical bearing structure of frame, upright bar spacing, scaffold floor deflection, guide rail stiffness, bearing capacity.
Enough strength and stiffness of vertical main frame, guide rail and bearing.
The wind-resistant performance between large cross-bar (scaffolding board is the same as large cross-bar) vertical stud is designed with certain flexibility.
Keep certain flexibility in the horizontal direction to release the accumulative stress upon promotion of imbalance and to avoid the destruction due to the stress concentration.
Overturn-preventing performance (wind-resistant performance)
Vertical stiffness of frame perpendicular to structure, design of overturn-preventing function of the guide rail and attached support.
All internal and external studs constitute the vertical frame, the guide rail has enough stiffness, and the attached bearing completely wraps the guide rail, with very strong resistance to turnover.
Lateral stretching resistance of attached bearing.
The attached bearing and guide rail shall consider the lateral tension against the parallel and building structure upon design.
Mainly avoid the domino effect.
Setup of promotion lifting point
The guide rail and attached bearing are installed with the anti-falling device and the mutually-climbing design of formwork body and guide rail.
Attached bearing and promotion lifting point are dual system and integrated to increase the safety risk.
The overall image of formwork is beautiful
Formwork boarding gate of exterior wall
Bearing boarding gate of formwork
Formwork platform in bird's-eye view
Formwork bedding of exterior wall formwork
Close look of the formwork top floor platform
Safety system of construction scheme design
The scheme design is the most basic guarantee in the security application of integrated electric climbing template system by TOSUN Safety Technology.
Scheme design of integrated electric climbing template system focuses on:
Perception and balance of force
- Internal stress balance of the frame
- The fixed bearing point is set in the frame to form the extraversion moment
- Frame interaction force formed due to the change of building structure shape
- Frictional force between attached support and guide rail
- An interaction force formed due to non-completely same speed upon the simultaneous lifting of dozens of boarding gates
Building structure stress of integrated electric climbing template system:
Building structure stress at the location of attached support and promotion lifting point
Our company specializes in developing the design software of integrated electric climbing template system based on BIM to achieve the automatic layout boarding gate, configuration frame body, structural force calculation, equipment list generation, etc.
Intelligent control safety system of equipment
As mentioned earlier, the integrated electric climbing template system design focuses on the perception and balance of force, so the intelligent control focuses on the synchronous automatic control of load.
Synchronous automatic control of load
The action is similar to the ABS + EBD + anti-collision automatic brake system of the automobile
- Confirm the standard load value of lifting boarding gate automatically and independently.
- Independently discriminate the super loss load of friction and jamming, and conduct the shutdown to light engine position or the unit automatically.
- The control host bears the memory function which is used to record and sore the whole process of lifting operation.
- Acousto-optic alarm of super loss load boarding gate.
Safety management system on construction site
- Preparation of operation instructions
- Implementation of post responsibility system
- Strict technology and safety disclosure
Safety polling mechanism
- Independent safety department
- Strict patrol system (personnel. machine, raw materials, method and environment)
- Fixed point and fixed personnel (introduce)
- Unfixed point, as per the customer demand (step out)
Passive fall prevention safety system
Anti-falling device is the last defensive line guaranteeing the safety of integrated electric climbing template system.
Supposing that the frame has abnormal falling when the active protection system of frame loses efficacy, the anti-falling device in attached support will be triggered to effectively stop the frame. Such device is in the standby state in all weathers, and no blind zone of protective time exists; With high reliability, each boarding gate is equipped with two such devices at least, in which one could effectively prevent falling.
The products with high essential safety are used to "protect" the integrated electric climbing template system.
- Mechanical triggering device doesn't need the manual intervention;
- Such device is in the standby state in all weathers, and no blind zone of protective time exists;
- With high reliability, each boarding gate is equipped with two such devices at least, in which one could effectively prevent falling;
- The structure is intuitive, easily checked and simply maintained.